Moved battery yet again. Reason being that placement of the controller board was either going to be:
1) Sloping against the two single cells, but making placement of the DC fan difficult and also meaning lots of wires connecting the controller to the other case half where all the buttons, joystick, rumble pack and memory card are to be placed, meaning it would be hard to get all the wires out of the way when closing the case halves, and interrupting air flow due to the amount of such wiring.
2) Mount the controller board on the case top; it can be mounted directly above the joystick, i'll just make a ledge for it to rest on and not interrupt the joystick movements - fortunately, there are corners on the joystick surround, so can make a stilt on each corner and make a shelf, the controller will sit above. To do that, the battery standing up needs to be laying down. Wiring will be neater as there will be far fewer wires between the case halves and the wires can be secured in place in the case top.
I went for option 2, reasons being apparent.
So, in the pics below you see how this will fix together. The green rectangle is where the original DC fan will be situated. Air coming in through the vent holes will be moved one side and downwards over the processor chips, and also dragged on the other side to keep the rest of the system cooler, including the metal strip cooling the chip on the drive board. That's the plan anyway, proof of how effective it is will be when the system is turned on for an hour, if the system is working reliably, and the case isn't warm, success.
The blue rectangles show the position the controller board will be placed.




