My i486 DOS PC Build - Possible Motherboard Fault?

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My i486 DOS PC Build - Possible Motherboard Fault?

Post by Ziggy »

Latest update here: viewtopic.php?p=1189617#p1189617


Original first post:
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I finally found a good enough deal on a Socket 3 motherboard!

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To make a long story short: I have been wanting to build a retro PC around a 486 CPU for some time now, but 486 hardware has really gone up in price in recent years. So I've shied away from it. Last year I started a Socket 7 first gen Pentium build, as a cheaper alternative. But then I finally stumbled upon an auction for a Socket 3 motherboard and decided to pull the trigger. I will still be (separately) working on the other builds.

Although I've purchased some parts already, I will consider this build in the planning phase for now. Input is appreciated. I have a couple of projects I promised for other forum members, and I really need to get those done before I work on anything for myself. I just didn't want to pass up the opportunity to get this hardware. But I figured it would be fun to post this thread now and figure things out, and maybe get some input as well.

The Motherboard: PCChips M912 (https://theretroweb.com/motherboards/s/ ... 2-v1.7-486)

PCChips isn't known for making amazing motherboards, but I don't believe they're as bad as some people make them out to be. They were definitely in the budget category. But since this board still works ~30 years later, I wouldn't say it's inferior quality.

The cons: Nothing is integrated. It basically has some expansion slots and a keyboard port, nothing else. No IDE, floppy, serial, parallel, etc. I'm not sure how common or uncommon those things were during the 486 era. But judging from what I see on the used market in 2023, I would say it was about 50/50 having things like IDE integrated. Also, there's no PCI slots. That seemed to be more of a premium feature for 486 boards. But I figure I still have the Socket 7 build, which has PCI and drive controllers built in. It would be kinda boring to get a motherboard so similar to stuff I already have. This way I get to mess around with controller cards and whatnot.

The pros: It uses a CR2032 CMOS battery. During this time, that wasn't really common. More often you would find those god awful barrel batteries which WILL eventually leak a corrosive juice that will eat away at traces on the motherboard. That kind of damage is usually repairable, and with a simple mod you can use a CR2032, but it's nice that this board is already good to go!

Other thoughts about the motherboard...

This board has VLB expansion slots, which was a sort of stop-gap during the 486 era. I think it would be fun to take advantage of this. There really only seems to be two types of cards worth getting for VLB, a controller card and a video card. I don't know if I would see any real world benefits of a PATA controller card that uses the VLB slot. And to be honest, I don't even know if the types of games I'm looking to play on this machine would even benefit from a VLB video card. But I think it would be cool to get a VLB video card either way, it's just that they're not cheap. On eBay it looks like they're about $50 and up. So I'll have to think about this more. Right now I'm thinking that, after I get this machine up and running, I'll game on an ISA video card and see if I have any problems first. Then I'll get a VLB card if it's actually warranted. But I might want to get a VLB video card anyway, just for the fun of it.

This motherboard can use either 30-pin or 72-pin RAM sticks. Mine came populated with four 30-pin sticks, totaling 4MB. I'll definitely want more RAM in there eventually. I'll probably end up putting 72-pin sticks in there. Although I'm not sure how much yet. It would be easy to just max out the RAM, but where's the fun in that? I'd rather put an amount of RAM in there that's appropriate to the era, but without needlessly handcuffing myself. So I'm thinking 16MB, or maybe 32MB? Is there any difference between using 30 or 72-pin RAM sticks?

This motherboard came with a CPU and HSF, which was another reason it was a good deal. I have a couple of 486 CPUs already, left over from back when I had 486 hardware. But I didn't have the exact CPU I wanted, the DX2 66Mhz. I know that there are faster 486 CPUs, and this motherboard definitely supports the 100Mhz DX4 and probably even a Pentium Overdrive (as well as clones like AMD and Cyrix 5x86). Sometimes it's fun to make a maxed out build, using hardware that was prohibitively expensive when new. But other times I find it more fun to make a modest build, something not only accurate to the era but more likely what you would have had or had been able to afford. I feel like the DX2 66Mhz was the quintessential 486.

I knew that the motherboard included a 66Mhz DX2, but I had no idea if it was going to be Intel or AMD or something else. I didn't really care, but I kinda want the Intel DX2 just for collector's purposes. So when I got the mobo in, I popped the HSF off to take a look, and it is indeed an Intel chip. The only thing though is that it has an X residue of epoxy. I think it must have had a heatsink glued onto it at one point. It looks really clean otherwise. I haven't tried to remove the epoxy yet, but I've read that acetone should do the trick. The included heatsink/fan is the kind that clips onto the CPU, which is exactly what I wanted. I'll definitely want to remove the epoxy, not only to have a nicer looking CPU in my collection (not that I'll ever see it most of the time) but also because I'd like to put thermal paste under the heatsink.

This mobo has a very slight warp to it, but it otherwise looks to be in very good condition. It was impressed with how clean it looks in person (you can't really tell from the eBay pic). Most boards you find are extremely dirty. Either from being in storage, or just a thick layer of dust from being inside a case. This board was well cared for, I suspect a collector had it.

This mobo came with 256K of cache installed. Anyone have any thoughts on this? I may very well leave it, but the board does support 512K or 1MB. I figure once I have the machine up and running, I'll see how the real world performance is. If I have any issues, then I'll think about upgrading the cache.

The case:

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Finding good retro PC cases isn't easy. I never see any locally, so my only real avenue is eBay. Retro PC cases are stupid expensive on eBay. So much so, that it's actually cheaper to just buy a fully build 486 PC on eBay rather than trying to build one. And I actually have been window shopping pre-build 486 PCs for this reason. After I purchased this motherboard, I forgot that I'd have to buy a case. But luckily I found a good deal on one. But there's a catch, of course. It's not in the best condition. But that's OK.

I really wanted to get a desktop orientation case for my 486 build. I have many towers already, and I just feel like a desktop is more appropriate for a 486. My family's first PC was a desktop, so I have some nostalgia for it.

I don't find the aethetics of this case to be the most desirable, but I do like it just fine. I really do not like when 3.5" FDD are vertically oriented, but more on that later. On the left side of the front of the case, there's some vertical lines. To me that makes it looks more like it should be in a tower orientation. But I'm hoping once the 5.25" drives are installed it'll look more like a desktop.

It has a keylock and a turbo button, staples of the 486 era! There's no key included for the lock, but I could always get a new lock if desired (I probably wont since I have no reason to lock it). I definitely wanted to get a case with a turbo switch. There's no CPU speed display, which are cool. But I have no nostalgia for them since I never had a PC with one back in the day. But I could actually add one. There's a project I found on Vogons to make your own turbo display. More on that in a bit.

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Notice anything missing in the above pic? There's no HDD cage. So as is, there's no way to mount any 3.5" drives. But that's OK! It's one of the reason I got a good deal on this case. As I mentioned, I don't like when 3.5" FDD are vertically oriented. So my plan is to get a 3.5" to 5.25" drive bay adapter. This case has three 5.25" drive bays, which is perfect. I plan to install a CD-ROM drive, a 5.25" FDD, and a 3.5" FDD via an adapter.

But what to do about the empty 3.5" drive bay? Well, I figure I can easily fabricate a cover for that spot, since I don't plan to install any exterior drives in that location. And if I decide to install the turbo display mentioned above, this is exactly where I can install it. So I wont have to cut the case, just the drive bay cover. Which is fine because if I go ahead with the turbo display and later want to remove it, I wont have a hole in the case (I just need to make another 3.5" drive bay cover).

But what about mounting a HDD? Well I haven't figured that one out yet. I was thinking about just getting a CF card adapter, and installing it in an expansion bay slot. Like this:

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If I do this, I'll want to get the HDD Clicker. It's a neat little device that adds HDD sounds for those that are use solid state storage devices.

https://www.serdashop.com/HDDClicker

Or if I decide to go with a traditional HDD, I just have to figure out a way to mount it. I figure I could either fabricate my own HDD cage, which would be easy enough since I don't have to worry about it aligning with a front bay opening. Or I could cheat, I've seen random HDD cages on eBay. I could grab one of those, then just hack it to affix it to the inside of the case.

Input wanted on the 5.25" drives! Should I go beige, or black? I have exactly one beige and one black 5.25" FDD. Currently the black one is in my Socket 7 build, but I could remove it and use it for this build. I think the black drives in the beige case makes the PC look older (like old IBMs) which isn't a bad thing in my mind. It's hard to picture what it would look like, I may just have to install both beige and black drives to see. But I think I'm leaning toward putting the black drives in this 486 build, and using beige drives for my Socket 7 build. For reference, here's what my Socket 7 tower currently looks like...
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Another reason this case was a bit cheaper than others is because it... has a little patina. :lol:

Aside from a really good cleaning, I'll have some rust to remove. I may paint the metal to give it a fresher look. The front plastic isn't too yellow, but I'm undecided what I'm going to do yet. I don't want to Retro Brite something this size. So if I want it to be less yellow, then I may just paint it. And that would be a sure fire way of making sure my fabricated 3.5" drive bay cover matches.

This case also comes with a working AT power supply, but I'm undecided what I'm going to do with it. On one hand, I could refurbish the AT power supply and use it for this build. That is, replace the capacitors and any part that may be warranted to. But the other option would be to just use a new ATX power supply, and that's probably what I'll end up doing.

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The only other thing I've purchased so far for this so far is a controller card. And that's really only because I found one new in box at a good price. It's a StarTech brand and seems pretty standard. Two serial, one parallel, one gameport, one FDD and one PATA interface. I really wanted to get a controller card that had two PATA channels, and I still might down the road. I could use one PATA channel for one HDD and one CD-ROM drive, which is all I plan to have in there, but you know how annoying that is with those ribbon cables. So I might use this controller card for the HDD, then use the CD-ROM drive with a sound card. The sound card I plan to use has a PATA interface.




And just in case anyone is wondering, since I have multiple concurrent builds, here's how I plan to use them:
Socket 3 / 486 (this thread) - Purely for DOS and Windows 3.11.

Socket 7 / Pentium - This will be a dedicated Windows 95 PC. Although I think I will keep the CF card solution in there so I could alternatively use DOS 7.1 if I want, if I end up needing a faster PC for DOS stuff.

Slot 1 / Pentium III - This will be a dedicated super fast Windows 98 PC.

And because I'm a hardware nut and need to represent other generations of hardware, here are some other builds I have planned...

Pentium II - Thanks to Anapan, I have a build planned around a Voodoo 2 video card and Aureal sound card. This will also be a dedicated Windows 98 PC, with a focus on games that can take advantage of the video and sound card (since the Pentium III build has nVidia and Sound Blaster cards).

Pentium 4 (Willamette) - Putting back together my first ever custom built PC using the first generation of Pentium 4's. This is purely for sentimental purposes. It will be a weak XP machine, for no other reason than a trip down memory lane.

And more...
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Re: My i486 Retro PC Build : )

Post by Anapan »

Sweet!
I didn't even know VLB was a thing until you mentioned it. Weird.
I mentioned before about my friend's giant tackle-box of ram chips. If you find out what you need I can ask him if I can dig through it for ya.
I think the black 5.25" drives look slick.
I found a recipe for paint-on retro-bright for bigger things that aren't easy to submerge; You put a UV LED on and then scrub it off after. Painting is always a decent option tho.

Have you played Crusader: No Remorse?

Looking forward to your further build blogging.
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Re: My i486 Retro PC Build : )

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So...do you just keep Cybermen heads around for any particular reason?
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Re: My i486 Retro PC Build : )

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Anapan wrote:I didn't even know VLB was a thing until you mentioned it. Weird.


Yeah, I mean, these days if you're really going after high performance in a 486 build then just get a board with PCI. But I guess it was that at the time ISA was starting to become a bottleneck so somehow that spawned VESA Local Bus (VBL) but it was short lived since PCI arrived shortly after. There's been other short lived expansion slots. Like CNR (Communications Network Riser) in the late PIII / early P4 era. And apparently the VBL slot was repurposed from another failed expansion slot, they had the stock on hand so decided to repurpose it. But VBL is one of the stranger expansion slots in that it uses both the ISA bus as well as VBA. And apparently the reason you always see the VBL slots closest to the CPU socket is because of techinical limitations. The CPU cannot drive more than 2 or 3 slots, and they have to be physically close to the CPU. I've read troubleshooting tips that if a card is acting up, to move it to a slot closer to the CPU.

But yeah, weird.

Anapan wrote:I mentioned before about my friend's giant tackle-box of ram chips. If you find out what you need I can ask him if I can dig through it for ya.


If you happened to find one or two 72-pin sticks totaling 16 or 32 MB that would be awesome! They'd have to be FPM type sticks though, not EDO. And at your leisure! I don't know how many weeks or months it will be before I get to physically working on this build, so there's no rush at all. But thanks!

Anapan wrote:I think the black 5.25" drives look slick.


Yeah, I'm 99% sure I'm gonna put the black drives in this build.

Anapan wrote:I found a recipe for paint-on retro-bright for bigger things that aren't easy to submerge; You put a UV LED on and then scrub it off after. Painting is always a decent option tho.


Wasn't the original Retro Brite a recipe for a paste? It used hydrogen peroxide and some kind of oxy cleaning agent, among a few other things. But then people found that it works just as well to submerge it in the peroxide alone.

I've found that sourcing the 12% liquid peroxide to be annoying. At least, to get large enough quantities of it. So I resorted to using a creme peroxide product intended for cosmetology. IIRC it's 40 volume which makes it the same strength as 12% peroxide. I used it with good results on a Dreamcast (posted pics in this thread). I use these light fixtures.

The annoying thing is that the Dreamcast started to yellow again. I've read that this can happen with things that are massively yellowed. They will yellow again and it will take several Retro Brite treatments to fully correct it. And even then, I suppose you'd have to treat it with some UV blocking thing or else it could always yellow again. So that, combined with the annoyance of the procedure, makes painting an easier option. Once painted, it'll never yellow again. And with something generic like a PC case, I don't have to worry about losing logos or matching colors.

Anapan wrote:Have you played Crusader: No Remorse?


No, but thanks! I just looked it up and it looks awesome. I'm definitely adding it to my to-play list!

This reminds me... I'd really like to see a DOS article on the main site here.

Ack wrote:So...do you just keep Cybermen heads around for any particular reason?


:lol:

All of the pics in the first post were taken from the eBay listings. The seller had multiple listings with pics taken on that bench/table with those helmets in frame. I have to admit, it definitely made his listings stand out in search results. I had no idea what they were, but I figured it was probably something nerdy.
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Re: My i486 Retro PC Build : )

Post by Ack »

First, oh yeah, those are Cybermen from Dr. Who.

And you may really like Crusader: No Remorse, and Crusader: No Regret, but I recommend looking up the control scheme. It's one you will either take to or bounce off of hard. I bounced off it.

But yeah, you want more early '90s PC game recommendations in any particular genres?
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Re: My i486 Retro PC Build : )

Post by Ziggy »

Ack wrote:First, oh yeah, those are Cybermen from Dr. Who.


This just made me realize that I randomly have a Cybermen action figure. I never knew what it was.

Ack wrote:And you may really like Crusader: No Remorse, and Crusader: No Regret, but I recommend looking up the control scheme. It's one you will either take to or bounce off of hard. I bounced off it.


Ah, I see. I'll give it a try. Hopefully I agree with the control scheme.

Ack wrote:But yeah, you want more early '90s PC game recommendations in any particular genres?


I've actually been wanting to start a thread in the Articles sub forum to nominate games and discuss what type of articles could be created. Retro computer gaming is very popular, and has its communities on the net. But retro console gaming completely dominates most sites. There's so many great games on PC that I keep learning about, I'm sure there's so many more that I haven't heard of yet. It feels like the people in the know are already aware of all these great game, but I'm not always aware of the obvious ones let alone lesser known titles and hidden gems. Only 1% of my gaming in the 90s was done on a computer, so I missed out on a lot.
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Re: My i486 Retro PC Build : )

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8 months later, and I haven't really done anything with this build yet! :lol:

I have made a few decisions though, and a couple of purchases for it as well.

Cirrus Logis GD5428 VLB video card:
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It seems like any VLB card is just going to run circles around any ISA video card, judging from the benchmarks I've seen. That, and just for the fun of messing around with a piece of computer history, I decided to just use a VLB card in this build from the get go. I originally thought I'd mess around with a standard ISA video card for a while, then maybe upgrade. But I know that I want the VLB card and will eventually get one anyway. So I kept an eye out for a good deal, and decided to pull the trigger on one. I just ordered the card the other day, so I don't actually have it yet. But it was from a seller that IIRC I purchased from before and they packaged the card up well. So hopefully there will be no issues with the card when I get it in.

Star Tech Controller Card:
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I've already posted about this controller card in the first post. But I used the pic from the eBay listing and I've noticed that the pic is no longer available. So I thought I'd just post a quick pic of it here. It's kind of a no-frills controller card, but there's a few things I like about it.

One, it's brand new in the box. That is always a pleasure to have. But it also means that it comes with the documentation, mainly for the jumpers. I probably wont have to switch anything around, but it's nice knowing that there will be no guess work or hunting down something should I need to change an address or something.

Two, it has a socket on the card to install a BIOS chip. I probably wont need it, but this can be very useful. There's something called XTIDE, which is a BIOS that'll let you use modern hard drives on older computers. Some people use old network cards, which usually have a BIOS socket. Or you can purchase an XTIDE ISA card. And I actually have a network ISA card with a BIOS socket already, but it's nice to have options.

One thing that I don't like about this card though is that it only has a single IDE channel. Which to be honest isn't really a problem. I would always slave the CD-ROM drive to a HDD on a single channel, but that might be annoying due to the layout of PATA cables. But in this era, it was common to have a CD-ROM interface on something else. And that's why I'm not worried about it, because...

Generic CD-ROM ISA card:
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I found this generic CD-ROM ISA card for super cheap. Pretty sure it's just a standard PATA interface, but it was intended to be used for CD-ROM drives. Mine is missing the mounting bracket. But I found a 3D model online, and now that I have a 3D printer I should be able to make one. Alternatively, I could use the PATA interface on the Sound Blaster 16 card that I plan on using in this. But not all of my sound cards have PATA connectors on them. I thought it would be a good idea to have the CD-ROM drive set up independently of the sound card, so there's no annoyance if I need or want to swap sound cards out.


____________________________________________


Other than that, I haven't made any real progress on this build. Except that I made a decision on the power supply. The case that I got came with an old AT power supply, which still works. But it's kinda scary using old power supplies. I thought about recapping it, and maybe replacing some other components in it, just because it would be kinda cool to use an authentic AT power supply. But after thinking about it, and decided that it's just not worth it. A modern ATX power supply, at least one from a reputable brand, is always gonna be more trustworthy and safer. It would be a shame to blow up components in this computer just because I thought it would be cool to use an AT power supply LOL. Newer ATX power supplies have protections built into them that I'm pretty sure AT power supplies do not have.

One of these days I have to take apart the case and give it a really good cleaning. the metal needs some rust cleaned off of it. And I think I'll end up spraying the plastics. I've already purchased a beige rattle can. Cleaning and fixing up the case is really the only thing holding me back from starting to assemble everything.
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Re: My i486 Retro PC Build : )

Post by opa »

Nice to see a project update!

XTIDE - I think I've heard of this before? I saw some videos online of people using the old camera flash cards as a "hard drive" on old systems to replace a failing drive. Is this the same thing?
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Re: My i486 Retro PC Build : )

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opa wrote: Sat Jul 20, 2024 7:18 pm XTIDE - I think I've heard of this before? I saw some videos online of people using the old camera flash cards as a "hard drive" on old systems to replace a failing drive. Is this the same thing?
Yeah, that sounds like it. I'm actually planning on using a CF card instead of a HDD in this build. I have no idea yet if the BIOS on this motherboard will give me an issue with it or not. XTIDE is definitely a backup just in case, so it's a good thing that I already have an option for it.
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Re: My i486 Retro PC Build : )

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Just to rant a little about power supplies...

In 2024, it seems that no matter what you do there will be a compromise of some sort.

Use an authentic AT power supply - Even if you refurbish one, they are still old and outdated designs. AT power supplies all pre-date the 80 Plus rating, meaning you have no real idea how efficient they are (unless you measure it yourself). They also lack protections that some modern PSUs have, like over current/voltage, short circuit, etc. And it just seems like if you want your vintage PC parts to last as long as possible, the power supply is the one thing you really don't want to mess around with.

Use a modern, brand new power supply - Assuming you pick one out that is well built, there are still some draw backs. You can use an ATX to AT power adapter, so there's no issue there. A modern PSU will have a bunch of connections that you don't need. SATA, 12V CPU and GPU connectors. That's not too big of a deal though, on a modular or semi modular PSU you can just leave unwanted connections off. A cheaper PSU that isn't modular, you can just zip tie them away, or if you really wanted to you can open up the PSU and disconnect them. But then there's the fact that modern PSUs have a lack of 4-pin Molex connectors. And some have either a single floppy (Berg) connector or none at all!

There's adapters, of course. A SATA power connector still has the same 12V and 5V that a Molex and Berg connector do, and adapters exist. But some are so cheaply made, and I've seen horror stories online with pictures of burnt and melted adapters. So my other idea, since I'm handy enough, would be to remove the unneeded SATA connectors and attach Molex and Berg connectors. A hack job, for sure, but should work fine. But the pain in the ass about that is that most modern PSUs no longer have color coded wires. They have all black wires. Still possible to rewire it, but that makes it a pain in the ass!

And speaking of black wires, you can no longer find a PSU that is metal/silver. They're mostly all painted black. Which, I guess doesn't really mater. But I just think a black PSU would look really funny inside the AT case. I was sorta thinking, if I decide to use a modern PSU and open it up to rewire it, that would give me an opportunity to spray it silver and have it fit in a little better.

It's also usually pointed out that modern PSUs have wimpy +5v rails compared to older revisions. Simply because modern PCs do not rely on the +5v rail as they once did. This can cause a problem for some hardware, I think mainly stuff in the XP era, but it shouldn't be an issue for 486 stuff.

The pros of a modern PSU would be 80 Plus certifications and built in protections (if you so choose a model that has them). I think it would also be neat to have one with those giant 120mm fans, it would be sorta like also adding an exhaust fan to the case. Which most AT cases do not have. They don't need them, but the cooler the better for aging electronics, so I think it's a good bonus.

But yeah, rewiring and painting sounds like a lot of work. Which leads me to...

Get a new old stock PSU - Of course I could just go on eBay and find any number of used power supplies, but I sorta hate doing that. You have no real idea how many hours they have been powered on for. And I feel like there are so many parts on eBay that were pulled from business machines that have been powered on for an eternity. So that leaves trying to find new old stock on eBay, which isn't always the easiest.

I did find one new old stock Sparkle, that the seller seems to have many of right now. Sparkle use to be one of the top rated PSUs. It's not too old, but pre-SATA so it has all of the right connectors. But I looked up the model number and it's from 2003, which is right smack in the middle of the capacitor plague. It's a good brand name, but I've had other "good brands" from this time with failed caps. So this makes me second guess it.




So yeah, it's kinda like choose your poison.

I'm definitely not going to be using an AT power supply, that much I've decided. But now I'm going back and forth on deciding to use a modern PSU and mod it to my needs, or hunt a new old stock one.
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